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TytuÅ‚:   

Made-to-Order Lean

Autor:   

Greg Lane

Ilość stron:   

192

Wydawnictwo:   

Productivity Press

JÄ™zyk:   

Angielski

ISBN:   

9781563273629

Cena PLN:   

157,50 zł‚ brutto

Cena Euro:   

47,00 EURO

DostÄ™pność:   

niedostępna

Opis:   

 
  • Written in a simple, logical fashion by a former Toyota employee with more than 15 years of hands-on experience.

  • Explains how to implement critical adaptations to high-mix, low-volume manufacturing, based on Toyota methodology

  • Provides charts and photos from successful applications in low-volume environments

  • Includes an Implementation Flow Chart that will help you customize your shop.





  • Toyota Production System methods have rendered remarkable results in high-volume manufacturing plants, but they have not been fully understood and correctly applied in high-mix, low-volume environments. While lean principles do apply, the implementation methods and tools must be adapted and alternate methods embraced in a low-volume environment. This volume is specifically geared for manufacturers that have hundreds to thousands of active part numbers with few or no ongoing forecasted volumes, and for job shops that build only to order. The primary focus is eliminating non-value-added activities and instituting improvements on the most repetitive jobs, a strategy that gives you more time to produce your low-volume work or one-offs.

    About the author:


    Greg Lane is a faculty member of the Lean Enterprise Institute and an advisor to the Instituto de Lean Management in Spain. During his time with Toyota, he was one of a  handful of candidates selected for a one-year training program conducted by the company’s masters. He became certified as a Toyota Production System (TPS) Key Person and continued his work with Toyota, training others in TPS.


    He has been highly active in working on implementing lean around the world, supporting large and small companies alike. In 1998, he began to focus his lean endeavors on meeting the specific needs of high-mix, low-volume enterprises. During his time as an independent consultant, Greg purchased and operated his own manufacturing company, which specialized in fast turnaround on high-mix, low-volume parts. Greg used TPS to grow the business and nearly double its sales.


    Spis treÅ›ci:   

    Introduction: Method and Overview
    Chapter 1: Managing Visually
    Chapter 2: Management Auditing: Standardized Work for Managers
    Chapter 3: Associating a Time with All Work
    Chapter 4: Utilizing Day-by-Hour and FIFO Boards
    Chapter 5: Making Improvements When You're Short of Capacity
    Chapter 6: Making Improvements When You Have Excess Capacity
    Chapter 7: Using Value Stream Mapping in a Low-Volume Environment
    Chapter 8: Becoming Aware of Your Inventory and Using Pull Systems
    Chapter 9: Making Manpower Improvements
    Chapter 10: Improving Machine Performance and Plant Layout
    Chapter 11: Making Improvements through Office Department Kaizen
    Chapter 12: Making Improvements through Office Process Kaizen
    Chapter 13: Improving Your Product Costing
    Glossary
    Index
    About the Author

    Recenzje:   

    "This book is an excellent resource for applying lean principles to the complex topic of high-mix, low-volume manufacturing, and is core reading material for those implementing a lean manufacturing system in this environment."

    — Lee C. Banks, Senior Vice President And Operating Officer, Parker Hannifin Corporation, July, 2007







    "Finally, here is a practical guide to simply introduce the Toyota Production System (TPS) in job shop environments...If you own, manage, or work in a job shop and will simply give a try to the ideas, tools and principles described in this book, I predict you will find great success and will refer to this book over and over for years."

    From the Foreword by John Shook, The TWI Network, Ann Arbor, July 2007

          

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